Zhongtuo Ceiling Wall Cladding Panel Machine Successfully Installed in Azerbaijan
Zhongtuo continues to expand its global footprint with the successful commissioning of its Ceiling Wall Cladding Panel Machine at a client facility in Azerbaijan. This installation not only highlights the performance and flexibility of our forming technology but also demonstrates Zhongtuo’s commitment to after-sales support, engineering precision, and local adaptation.
The machine is now fully operational, delivering high-precision ceiling and wall cladding panels for a wide range of building applications across the region. From installation to training, the client expressed strong satisfaction with both machine performance and the responsive service delivered on-site.
Addressing Challenges During Installation: Engineering Excellence in Action
During the initial setup and trial production phase, the customer encountered several technical challenges commonly faced in panel forming operations. These included:
Uneven panel flatness
Roller gap misalignment
Inaccurate material feeding
Edge overlap synchronization issues
To resolve these issues, Zhongtuo dispatched a senior engineering team to the client’s site. Using laser-level alignment systems and real-time dynamic tolerance measurement tools, our technicians optimized the roller stations and feeding path. This reduced the panel straightness deviation to ≤0.5mm per meter, meeting international architectural standards for ceiling and wall applications.
Upgraded Mold System for Better Panel Fit and Durability
Another issue raised by the client involved poor panel interlocking, visible edge burrs, and early mold wear. To address this:
We upgraded the forming molds to high-hardness steel, ensuring longer tool life and more stable performance during extended operation.
An online deburring unit was added to the forming line to eliminate edge burrs that could affect panel appearance and fit.
The client’s installation team received standardized training on proper mold installation and line alignment, ensuring ongoing accuracy after routine maintenance.
These improvements not only solved the immediate quality concerns but also increased the long-term operational reliability of the system.
Climate-Adaptive Configuration for the Azerbaijan Market
Understanding that material behavior and equipment wear can be affected by environmental factors, Zhongtuo tailored the machine’s settings and hardware to suit Azerbaijan’s climate conditions, particularly temperature fluctuations and air humidity levels common in the region.
Lubrication and thermal expansion parameters were adjusted to maintain consistent panel quality during cold and warm seasons.
Control software was configured to compensate for seasonal tolerance shifts.
We delivered trilingual operation manuals (English, Russian, and Chinese) and conducted in-person operator training, ensuring that the local team could confidently operate, adjust, and maintain the line without relying heavily on remote support.
A Machine Built for Versatility and High-Precision Output
Zhongtuo’s Ceiling Wall Cladding Panel Machine is designed to meet the evolving demands of modern architecture and interior design. The panels it produces are widely used in:
Commercial building ceilings
Industrial and cleanroom wall systems
Airport and metro station interiors
Public facilities and high-end office buildings
Decorative paneling for shopping malls and exhibition centers
With this installation, the Azerbaijan client is now capable of producing various panel profiles with tight tolerances, excellent surface finish, and consistent interlocking performance.
Key machine benefits include:
Stable Roll Forming with Precision-Guided Roller Sets
Quick Profile Changeover Options for producing different panel styles
Integrated Punching and Cutting Units for pre-fabricated installation holes
Automated Stacking and Exit Systems for labor savings
PLC-Controlled Operation with intuitive HMI interface
Positive Client Feedback and Local Empowerment
The client highlighted several reasons for their satisfaction with the installation:
Fast problem-solving during commissioning
High accuracy of finished panels
Local training support and multilingual documentation
Responsiveness of Zhongtuo’s technical team
Long-term machine stability and minimal scrap rate
By offering both technical and educational support, Zhongtuo has helped the customer build internal competence, enabling their team to independently operate and maintain the machine for daily production needs.
Reinforcing Zhongtuo’s Global Service Standards
This successful deployment in Azerbaijan is part of Zhongtuo’s broader strategy to deliver localized, responsive support to international clients. Each installation goes beyond hardware delivery — it includes full-cycle service covering:
Site-specific machine calibration
Profile customization
Tooling optimization
Operator empowerment and system training
Ongoing remote diagnostics and upgrades
